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Welding Data

Welding Data >> Welding Data

CALCULATING FILLERMETAL CONSUMPTION

The number of pounds of welding electrode or welding wire necessary to complete a given joint may be calculated by the formulas:

P= WL
___
E

where:
P = Pounds of electrode or wire required
W=Weight per foot of weld metal
L = Length of weld (feet)
E= Deposition efficiency

WEIGHT PER FOOT OF WELD METAL
Calculating the weight of weld metal requires that we consider the following items:

  1. Area of the cross-section of the weld.
  2. Length of the weld.
  3. Volume of the weld in cubic inches.
  4. Weight of the weld metal per cubic inch.

In the fillet weld shown below, the area of the cross-section (the triangle) is equal to the half the base times the height, the volume of the weld is equal to the area times the length, and the weight of the weld then, is the volume times the weight of the material (steel) per cubic inch.

calculating the weight per foot of fillet weld

DeLong diagram


 
Plasma Cutting Machines
For precision cutting of Stainless steel, Aluminium and all other Ferrous and Non-ferrous metals.
Stainless Steel cutting upto 150 mm thick plates.
Straight dross free cuts with minimum kerf width at high speeds.
Mechanised cutting with CNC tables / robots.
PTA Hardfacing & Cladding
PPAW (PTA) is a process that deposits very precise coatings of perfectly controlled alloys on mechanical parts that are subject to intense wear, significantly extending their service life.PTA technology is particularly effective in protection against corrosion, thermal shock and abrasion.
Welding Automation
- Repeatable High quality welding.
- Increase Productivity.
- Decrease dependance on welder skill.
Plasma Welding
-Less sensitivity to changes in Arc length.
- Recessed electrode reduces the possibility of tungsten inclusions in the weld and can substantially increase the period between electrode dressings resulting in increased life.
Micro Plasma Welding Machines
- Precision welding of minature parts
- Controlled Arc at low currents
- Automated welding at low currents.
- With built-in Pilot arcing system.
Micro Tig Welding Machines
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- Ideal for smaller repair or assembly work.
- Built-in high frequency ignition.
Welding Inverters
Light weight & compact : 80% less weight compared to conventional machines.
 


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