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Micro Plasma Welding Machines

We are manufacturer, supplier and exporter of Micro Plasma Welding Machine.

Today is the world of Micro and Nano technology. With our Micro Plasma Welding Machine (with current range of 1-50 Amps) you can weld even the thinnest sheets, plates and tubes.

micro plasma cutting machine micro plasma welded samples
Micro Plasma Welding Machine
Micro Plasma Welded Samples

Micro Plasma Welding Machine has the capability to weld metal sheets of as thin as 100 microns to 3 mm. It is operated at very low current range of 1 – 50 Amps at 100% duty cycle.

Descriptions

  • Plasma Arc Welding (PAW) is an advanced version of the Tungsten Inert Gas (TIG) welding process.
  • The electric arc is formed between an electrode (which is always made of tungsten) and the work-piece.
  • The key difference from GTAW is that in PAW by positioning the electrode within the body of the torch the plasma arc can be separated from the shielding gas envelope.
  • Actually all welding arcs are (partially ionized) plasmas but, the one in plasma arc welding is constricted arc plasma.
  • The constriction increases the temperature of the arc and also gives it the shape of a fine beam.
  • This enables welding at high speed, greater penetration, narrow HAZ (heat affected zone) and minimum heat input to the job.

Micro Plasma Welding Units

Some of the products that can be welded with Micro Plasma Welding Machine:

micro plasma welding machine product
micro plasma welding machine product
controller
Power Source
Water Chiller
Controller
     
micro plasma welding machine product
   
Thin Metal Sheets
   

Check out our Micro Plasma Machine features, specifications & scope of supply

Features

  • IGBT inverter based with integrated HF start system
  • Automatic Operation –  PLC Sequencer for automatic operation and integration with welding lathe / positioner / turntable / linear welding fixture etc
  • Wide Range of Welding Thickness The machine is capable of welding metal sheet of 100 microns to 3mm thickness
  • Specialized Torch A manual torch and a machine torch available for manual or mechanized operation
  • Fully Programmable The machine is fully programmable (with built in welding cycle timer) in the auto mode
  • Pilot Arcing With built-in Pilot arcing system
  • Stable Arc PLL based closed loop system for highly stable arc
  • Pulsing Facility Fully fledged pulsing facility
  • Wave Correction Technique – Milli second square wave correction technique for fast correction of welding current irrespective of arc length or input voltage variation
  • Digital Version – Digital version available on demand with computer interface for automatic welding with turntable / welding lathe / linear welding automation as required

Automated Micro Plasma welding for highest quality & maximum productivity

micro plasma aurtomation
  • Weld your job in any desired position at any angle through our automated welding machine.
  • We can supply custom built Micro Plasma welding systems with automation and accessories
    to suit the requirements of your job.

Benefits:

  • IGBT inverter based with integrated HF start system
  • Automatic Operation –  PLC Sequencer for automatic operation and integration with welding lathe / positioner / turntable / linear welding fixture etc
  • Wide Range of Welding Thickness The machine is capable of welding metal sheet of 100 microns to 3mm thickness
  • Specialized Torch A manual torch and a machine torch available for manual or mechanized operation
  • Fully Programmable The machine is fully programmable (with built in welding cycle timer) in the auto mode
  • Pilot Arcing With built-in Pilot arcing system
  • Stable Arc PLL based closed loop system for highly stable arc
  • Pulsing Facility Fully fledged pulsing facility
  • Wave Correction Technique – Milli second square wave correction technique for fast correction of welding current irrespective of arc length or input voltage variation
  • Digital Version – Digital version available on demand with computer interface for automatic welding with turntable / welding lathe / linear welding automation as required

Specifications

Model MP-25 MP-50
Input Power
Volt 220 VAC +/- 10 % 220 V +/- 10 %
Phase / Frequency 1 Phase/50-60 Hz 1 Phase/50-60 Hz
Input KVA 1.1 KVA 2.2 KVA
Input KW 0.95 KW 1.9 KW
Power Factor 0.95 0.95
Output Power
Maximum Output 25 Amp 50 Amp
Current Range 1- 25 Amp 50 Amp
Current Control Stepless Stepless
Duty Cycle 100% 100%
Display Amp / Volt (Digital) Amp / Volt (Digital)
Pulsing Parameter    
Base Current 1- 25 Amp 1-50 Amp
Peak Current 1- 25 Amp 1-50 Amp
Pulse Frequency 1 to 10 Hz 1 to 10 Hz
Pulse Duty 10 to 90 % 10 to 90 %
Up Slope 0 - 10 Sec 0 - 10 Sec
Down Slope 0 - 10 Sec 0 - 10 Sec
Pre Flow 0 - 10 Sec 0 - 10 Sec
Post Flow 0 - 10 Sec 0 - 10 Sec
Pilot Arcing    
High Frequency Electronic Electronic
Current 2 Amp 2 Amp
Trip Auto Auto
Dimension in mm    
W x H x L (mm) 490 x 660 x 670 490 x 660 x 670
Weight Kg (Approx) 45 (Approx) 65 (Approx)


Scope of supply includes:

  • Micro Plasma Torch (25 Amp / 50 Amp)
  • Earthing Clamp with 4 mtr Cable
  • Foot Switch with 4 mtr Cable
  • Water Chiller cum Re-circulator
  • Consumable Package


Digital version available on demand with complete computer interfacing for welding including turntable for welding round cross sections. Welding Data -

 
Plasma Cutting Machines

For precision cutting of Stainless steel, Aluminium and all other Ferrous and Non-ferrous metals.
Stainless Steel cutting upto 150 mm thick plates.

PTA Hardfacing & Cladding

(PTA) for Hardfacing / Cladding / Reclamation & Protection of Mechanical parts.

Welding Automation

Increase Productivity and    Capacity
Repeatable high quality    welds
Enhance Quality
Custom made solutions

Plasma Welding

Less sensitivity to changes in  
 Arc length.

Micro Plasma Welding Machines

 Precision welding of     minature    
    parts
 Controlled Arc at low currents
 Automated welding at low
    currents.
 With built-in Pilot arcing     system.

Micro Tig Welding Machines

 Precision welding of     minature parts
 Ideal for smaller repair or
    Assembly work.
 Built-in high frequency     ignition.

Welding Inverters

Light weight & compact : 80% less weight compared to conventional machines.
 

Arcraft Plasma Equipments (India) Pvt. Ltd. Manufacturers Suppliers and Exporter of
Plasma Welding, Plasma Transferred Arc Welding (PTA), Plasma Cutting Machine, Micro Plasma Welding Machine, Micro Tig Welding Machine, Hard Bander, welding inverter, welding automation, hard banding machine, welding positioners, welding ocillators mumbai, india. manufacturers, suppliers and Exporter of AC Welding Machines, Mig welding Machines, Shape Cutting Machines, Special Purpose Machines for hardfacing and cladding. mumbai. india.

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